Kaleidoscope -Leaders' Views
CERMET shows ways to beat the heat of competition
Mr. Pradeep Khadilkar
Managing Director
Cermet Resistronics Pvt. Ltd.
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Start of Business
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1989
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Business website
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www.resistorcermet.com
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Main Product Lines
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House of Resistors
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‘Star’ Product /State-of-the Art Design/Front-running Product
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Thick Film, Thin Film, Hybrid, DBR, Power Resistors, Load Banks
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Quality credentials of products (ISO/ CE/UL /CSA/RoHS etc.)
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ISO 9001, RoHS
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City & Country of factory and Head Office
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Pune,India
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Names of locations of branch offices
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Pune
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Main countries of business operations
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India
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Major market segments for products
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Automobile Industries, Lift & Crane Manufacturing, Railways, Capacitor Manufacturing, Lightning industries, etc.
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Turnover growth % in last year compared to previous year
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13%
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Summary
Nearly two decades’ history of CERMET is an example of beating competition with ‘one-up’ position. By nature, the field of their operations – Resistors – is filled with competition, from small and big and from local as well as international players. Winning over competition with technology and strategy, CERMET is a preferred vendor of many leading and reputed manufacturers in India and overseas. Except SMD, there is no type of resistor that is not produced by CERMET. This defines their strength and depth of control over market.
More than just manufacturing standard variety of resistors, CERMET is known as a solution provider, and due to this have in their basket many special and out-of-the way designs of resistors, and of course a wide range of market segments - Telecom Industry, Consumer Electronics, Industrial Electronics, Lighting Industry, Power Electronics, L.T. & H.T. Switch gears, Auto Electronics, Low Voltage & High Voltage power supplies, Instrumentation Lasers & X-rays and special medical electro Applications, - to name a few.
CERMET is an eco-conscious company, with their resistors being eco friendly in nature and complying with the RoHS standards.
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Jitendrakumar Kataria,
Managing Director
Journey of Beckhoff India- Since 2007…
First approach to the Indian market was back in 2001 when we got a contact to our first partner, Inteltek Automation. At that time,
we had very limited knowledge about India and the India Automation industry. Through our partner, we got a first insight
to the Indian market, made the first steps, and had the first success in business. It became clear to us that the Indian
industry is developing rather quickly and that there was an evident openness and demand for innovative technology from
Germany Over the years, we saw some progress in business but also identified that the Indian manufacturing Industry have
huge engineering talent and resourceful engineers who are in search of right Automation technology tools and we need to invest
more into the market with more dedicated focus , and provide more direct support (technical and commercial) to the industry.
And this was possible with our partner concept. This, when we decided back in 2006 to open our own operations, as a subsidiary,
with headquarters in Pune.
1. How has Beckhoff India evolved over the last decade? When you look back what is your view now?
We started in 2007 with an initial team of around 5 people. Luckily, we had with our founding Managing Director, Jitendrakumar Kataria, who worked in our Software R+D team in Germany, a young energetic MD with strong technical abilities and big talent to build-up a team and business. He, with the support of our experienced starting team made it happen to constantly grow our team, expand our reach to the vast geographical market. Within a decade 7 offices around India and a strength of 60 well trained and experienced automation engineers and supporting administration professionals has given Beckhoff India a solid foundation to our operations to take a leap further.
We won the trust of industry with many business partners, users and service providers (formerly called as “customers”) joining the New Automation Technology mission in India., Building reliable business relationships with focus on technology, innovation & value addition as key ingredients, it is indeed satisfying and motivating looking back at the decisions taken & the path traversed.
2. What were some significant challenges you’ve had to overcome and how did you get past them?
The initial challenges were
As we had limited resources we were not able to provide services to our customer across India. Creating awareness about new automation technology concept, differentiating us from traditional automation products across different industry segments, reaching out to the end user industries and maintaining higher ethical business standards were other bigger challenges. Over the years we have now established our high performance standards and expanded our horizons to be within geographical reach of customers with 7 office locations across India that provide better & prompt technical support to our customer as and when demanded.
Servicing our products in India was not possible in the initial phase of business. Over the years we have developed a service Centre in Pune with accreditation Level S1 and we are able to provide speedy service to those in need.
Beckhoff is known for PC based control technology. Initially it was a big challenge to make customers understand this revolutionary technology and develop their confidence in the same. Over the years customers have gradually understood the value potential of PC based control and the acceptance level of the same is increasing across industry verticals The relevance of PC based Automation for Machine Control is also well received by industry because the new requirements viz. IoT, Industry 4.0, asset management can be met with PC based control which provides the right platform.
3. What was your vision & how do you see the progress of Beckhoff India so far towards this?
Our Vision was to Enable Make by India. We strongly believed in helping Indian equipment manufacturers to produce world class equipment’s using Beckhoff technology so that they can compete in the Global market.
I would say we are pretty much successful in the same and still this work is in progress with our growing customer base in India.
4. How do you see the Indian Automation Business today and the future?
Beckhoff business in India is on continuous rise since inception. Thanks to our industry partners who have trusted us and our technology.
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What were thoughts and philosophies for starting your business?
While studying in college, I had decided to start my own business, rather than taking employment. My goal has been to make the business a market leader not only in India, but in global market. Technical expertise was available from my father, and I added commercial business aspect to it.
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To what extent you feel having fulfilled your objectives today?
We have achieved a leading position in our business segment with many titles to our credit. We are moving in the right direction with major successful achievements, but we are modestly aware that we still have a long way to go to reach our goal. Still, there is a lot to be done, and it would need some more time.
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What according to you are your positive points towards growth and sustenance of your business?
- Making correct projections about future trends and take steps to meet those projections.
- Continuous product development
- Most importantly, working on ‘solutions’ rather than just ‘product’.
- Sustained automation, upgradation and build-up of infrastructure.
- Excellent team that is always ready to run that ‘extra mile’.
- We have acquired technology on our own, that makes us self-sufficient.
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Would you like to describe briefly your product range?
Except SMD, we produce every type of resistors.
A) A Complete Range:
Metal Glaze Resistors, Metal Film Fusible Resistors, Metal Oxide Resistors, Carbon Film Resistors, Thick Film Metal Oxide Resistors, Metal Film Resistors, Aluminium Housed Wire Wound Resistors, Wire Wound Resistors, Fusible Wire Wound Resistor, Tubular Thick Film Resistors, Thick Film High Voltage Resistors, Flat Resistors, High Voltage Resistors, Discharge Resistors, Zero Ohm Resistors, Industrial Power Resistors, Electrical Load Bank Resistor, Neutral Grounding Resistors,
B) Special Application Resistors:
Heating resistors for mosquito repellents, Spark suppression Resistors for Automobiles, Surge Suppressor Resistors, Delta Connected Resistor Assembly in Ceramic Case, Special Fusible WWR for Ballast, Current sensing shunts (PCB solderable), Energy Meter Shunts, High Voltage Divider, Resistor Arrays, Low PPM Metal Film Resistors, Low VCR & Low TCR High Voltage Resistors and few more.
We are the only company in India, and one of the few in the world, producing such a range under one roof.
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Does your product range contain one or two niche or special products that have excellent USP over other manufacturers? If so, you may like to describe it?
High Voltage Resistors for Capacitor discharge application, mastered by us, at par with global leading competitors, approved by major brands in Germany, Italy, Brazil, etc.
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Would you like to describe briefly one or two success stories of your business related to market development activities?
- By using our resistors, rejection level for all capacitor manufacturers in India has come down to zero from 3%, and value of resistors used in their capacitors, has come down to less than 1%.
- For Qatar Petroleum and Cummins Pune, we completed load bank orders, successfully competing with international brands
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What are your considerations/ideas when you develop and introduce any new product or concept?
- We study the application and problem of the user, study failure reasons of existing supply and use appropriate technology to develop a product as a solution.
- In the field of Electronics, we look for growing business areas like TV business few years ago, and then the automotive electronics, lighting, where there is a growing demand.
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Do you have any of the below stakeholders associated with you for a longer period? (Please mention their approx. Number)
Customers: with you (a) for more than 10 years: 30, (b) for more than 25 years: 15
Suppliers: with you (a) for more than 10 years: 5, (b) for more than 25 years: 1
Employees: with you (a) for more than 10 years: 50, (b) for more than 25 years: 1
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Do you have any Green Channel Supplier of raw material (how many?):
One, from Taiwan contributing 80% of our raw material supplies.
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Are you a Green Channel Supplier of your finished products to any customers: (to how many?)
Yes. To more than 30% of our customers including multi-national companies like ABB, Siemens, EPCOS, and Emerson etc.
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What are your growth/expansion plans for next 5 years?
- Expect to triple our turnover
- Export contribution to grow from preset 8-10% to 25%
- Switch to high value items manufacturing
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How do you foresee growth of your industry in next 5 years (a) in the country, and (b) internationally?
Resistors will have negative growth, except for SMD resistors. Power Electronics will grow by about 40-50%, and we have planned to have our focus there.
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What kind of bottlenecks you anticipate in your growth plans for next 5 years, and how you plan to counter them?
Electronics industry may not grow as required, in coming 5 years, and this is a major challenge. To counter this problem, we plan to bring in new products, switch to new market segments, and concentrate more on exports as well as white labeling to big MNCs.
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In present business practices, what major problems do you experience?
a) Unusual credits expectations by customers,
b) Payment delays, non-payments, bad debts,
c) Effects of Government policies(lack of policies/inadequate policies/negative policies)
d) Effects of International happenings
e) Effects of changed climatic conditions
f) Import is easy which creates problems to local manufacturing
g) Backward integration industries are not encouraged
h) Export encouragements absent, since this is very expensive activity.
i) Interest rates of banks are very high that creates problems for capital investments.
j) Since the market is very small, economy of scale is not possible.
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As a progressive and prominent businessman, would you have any suggestions for removing these hurdles?
- Subsidy and government support for capital investment is required.
- Basic infrastructure like healthy supply of Electricity, required to be provided
- Imports with under- invoicing to be controlled
- Labour laws need to be improved.
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National/local competition is mostly from business units that come up by copying a leading brand with less features, less quality and less price. Do you have experience of it?
Yes. Mostly such competition is of sub-standard quality, but snatch orders due to low price.
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How you see the onslaught of international competition in your business segments?
- Effect of international competition is very much there, and no improvement is foreseen.
- Cannot compete with high volume mass production
- But can surely handle technology-driven requirements, even though in small volumes.
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What are your suggestions and plans for countering such competition – both national and international?
- We need to shift from such fields of high volume, low price (and low quality), to technology oriented solution providing products.
- Also need to change product portfolio and market segment.
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Do you have any activities in practice for improving performance, loyalty and retention of your employees? You may like to mention those here along with your experience.
We have many activities for employee satisfaction, like monthly birthday celebrations, sharing company happenings with employees, recognise and reward good performers , performance linked income, financial support in case of any personal problems.
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Do you take up any specific actions and undertake activities for environment protection?
- We have done rain-water harvesting in the factory, and are promoting it in neighborhood.
- Our manufacturing process and products are eco-friendly, RoHS compliant.
- We work for helping reduce environmental loss, and awareness activities related to it.
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Dynamic Breaking Resistors
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Ceramic Encased Resistors
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