Kaleidoscope -Leaders' Views
Bringing New possibilities of Automated Dispensing technologies
Mr. Pradeep Bhalwankar
Managing Director
Twin Engineers Pvt. Ltd.
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Start of Business
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1993
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Business website
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www.twinengineers.com
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Main Product Lines
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Dispensing Automation Equipments: (a) Meter Mix Dispensing Systems for Potting & Encapsulation, Filter Bonding, Transformer Potting, PU Elastomer Castings, (b) Fluid Filling Machines for Automotive Applications, (c) Robotic Systems for Sealant Dispensing
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‘Star’ Product /State-of-the Art Design/Front-running Product
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Meter Mix Dispensing
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City & Country of factory and Head Office
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Pune,India
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Main countries of business operations
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India, Thailand, Latin American countries, Africa, Turkey, Iran, Sri Lanka
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Major market segments for products
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Automobile, Auto-electronics, Electronics Manufacturing, Electrical, Packaging, Renewable Energy
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Turnover growth % in last year compared to previous year
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15%
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Summary
Twin Engineers Pvt. Ltd. has been in the field of Dispensing Systems since 1993 and has made its mark in the sector.
Twin's product range includes more than forty variants across five broad categories. All the products have an in-built flexibility ensuring easy scale-up to meet your future expansion.
Twin's meter mix, robotic sealant dispensing and fluid filling technology has proved its mettle in numerous applications that use single, dual or multiple components of performance polymers & industrial fluids.
Twin has a specialized, dedicated team that visits your site to do a thorough study of existing products, dispensing processes and systems and readies a full-proof transition path to help you achieve final results.
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Jitendrakumar Kataria,
Managing Director
Journey of Beckhoff India- Since 2007…
First approach to the Indian market was back in 2001 when we got a contact to our first partner, Inteltek Automation. At that time,
we had very limited knowledge about India and the India Automation industry. Through our partner, we got a first insight
to the Indian market, made the first steps, and had the first success in business. It became clear to us that the Indian
industry is developing rather quickly and that there was an evident openness and demand for innovative technology from
Germany Over the years, we saw some progress in business but also identified that the Indian manufacturing Industry have
huge engineering talent and resourceful engineers who are in search of right Automation technology tools and we need to invest
more into the market with more dedicated focus , and provide more direct support (technical and commercial) to the industry.
And this was possible with our partner concept. This, when we decided back in 2006 to open our own operations, as a subsidiary,
with headquarters in Pune.
1. How has Beckhoff India evolved over the last decade? When you look back what is your view now?
We started in 2007 with an initial team of around 5 people. Luckily, we had with our founding Managing Director, Jitendrakumar Kataria, who worked in our Software R+D team in Germany, a young energetic MD with strong technical abilities and big talent to build-up a team and business. He, with the support of our experienced starting team made it happen to constantly grow our team, expand our reach to the vast geographical market. Within a decade 7 offices around India and a strength of 60 well trained and experienced automation engineers and supporting administration professionals has given Beckhoff India a solid foundation to our operations to take a leap further.
We won the trust of industry with many business partners, users and service providers (formerly called as “customers”) joining the New Automation Technology mission in India., Building reliable business relationships with focus on technology, innovation & value addition as key ingredients, it is indeed satisfying and motivating looking back at the decisions taken & the path traversed.
2. What were some significant challenges you’ve had to overcome and how did you get past them?
The initial challenges were
As we had limited resources we were not able to provide services to our customer across India. Creating awareness about new automation technology concept, differentiating us from traditional automation products across different industry segments, reaching out to the end user industries and maintaining higher ethical business standards were other bigger challenges. Over the years we have now established our high performance standards and expanded our horizons to be within geographical reach of customers with 7 office locations across India that provide better & prompt technical support to our customer as and when demanded.
Servicing our products in India was not possible in the initial phase of business. Over the years we have developed a service Centre in Pune with accreditation Level S1 and we are able to provide speedy service to those in need.
Beckhoff is known for PC based control technology. Initially it was a big challenge to make customers understand this revolutionary technology and develop their confidence in the same. Over the years customers have gradually understood the value potential of PC based control and the acceptance level of the same is increasing across industry verticals The relevance of PC based Automation for Machine Control is also well received by industry because the new requirements viz. IoT, Industry 4.0, asset management can be met with PC based control which provides the right platform.
3. What was your vision & how do you see the progress of Beckhoff India so far towards this?
Our Vision was to Enable Make by India. We strongly believed in helping Indian equipment manufacturers to produce world class equipment’s using Beckhoff technology so that they can compete in the Global market.
I would say we are pretty much successful in the same and still this work is in progress with our growing customer base in India.
4. How do you see the Indian Automation Business today and the future?
Beckhoff business in India is on continuous rise since inception. Thanks to our industry partners who have trusted us and our technology.
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What were thoughts and philosophies for starting your business?
Starting the business was with an intention to aid enhancement in productivity of our customers by offering automation solutions in a highly niche area of adhesive and sealant application. We spotted an opportunity and built on it.
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To what extent you feel having fulfilled your objectives today?
We have certainly attained the objective set then, and are exploring avenues for expansion in other market segments
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What according to you are your positive points towards growth and sustenance of your business?
We continuously learn, improve, keep abreast with the technology, stay agile to the market requirements & innovate
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What are your considerations/ideas when you develop and introduce any new product or concept?
We study the market, best try to offer solution for the requirement by offering a machine amongst the product range we have along with enhanced features which would best suit the customer requirement. Of course, customer is the focus of everything we do.
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Do you have any of the below stakeholders associated with you for a longer period? (Please mention their approx. Number)
Customers: with you (a) for more than 10 years: Yes, (b) for more than 25 years: Yes Suppliers: with you (a) for more than 10 years: Yes, (b) for more than 25 years: Yes
Employees: with you (a) for more than 10 years: Yes, (b) for more than 25 years: Yes
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Do you have any Green Channel Supplier (how many?)
Nearly 50% of our raw material suppliers are having green channel status. All their material is taken directly for production, without receipts inspection.
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Are you a Green Channel Supplier to any customers: (to how many?)
No. This is because each of our machine is dispatched after inspection and trials by the customer. Besides, there are very few times, there is a repeat customer. Nearly each time, a new customer orders. In case, where a customer makes a repeat order, pre-despatch inspection is usually skipped.
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What are your growth/expansion plans for next 5 years?
We see ourselves growing by increase in turn over thru expansion by exports, and growing in more market segments
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How do you foresee growth of your industry in next 5 years (a) in the country, and (b) internationally?
There is a great potential in renewable energy both in India as well as internationally, this could form a larger contributor towards the company growth
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What kind of bottlenecks you anticipate in your growth plans for next 5 years, and how you plan to counter them?
Twin Engineers being an Indian family owned organization, establishing a brand seems to be a bottleneck.
We also see the talent acquisition as a bottleneck in front of us
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As a progressive and prominent businessman, would you have any suggestions for removing these hurdles?
For establishing a brand we see ourselves complying with all the quality standards set by the multi nationals we are working with, we have been recipients of supplier awards from organizations like Ford and Toyota.
In case of talent acquisition, we find it suitable to hire talent with lesser experience and develop them by imparting training, providing opportunities for growth, challenge the employees with new work assignments
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National/local competition is mostly from business units that come up by copying a leading brand with less features, less quality and less price. Do you have experience of it?
We do have international competition and yes we encounter failures.
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How you see the onslaught of international competition in your business segments?
We do see a brand image affecting us by way of eating sizeable share of potential market.
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What are your suggestions and plans for countering such competition – both national and international?
With the kind of competition we are facing, we have developed ourselves with a great customer focus, we are available to serve our customers around the clock with a technically strong service team and prompt resolution of customer concerns if any, our machines are customized as per the requirement stated by the customer. Of course our key strength is innovating with products by being agile to the market requirement
However it is not just the MNCs that we cater to but also local customers and that gives us an opportunity to understand their issues and offer solutions which would resolve them.
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Do you have any activities in practice for improving performance, loyalty and retention of your employees? You may like to mention those here along with your experience.
Our focus is always on the stakeholders we have. We communicate the market requirements to our employees and develop their talent in view of the role they play and the technical know how required for delivering the expectations. Our employee development focus is not just techno-centric but also around developing the soft skills, their welfare, addressing their concerns and resolving those.
With this approach there is a sense of belonging employees have towards the organization.
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Can you list your activities, if any, towards the welfare and well-being of your stakeholders including employees, investors and customers?)
We focus on overall development of employees by training them and addressing their concerns. For our investors and customers, we have been serving them with a value add, to cite an example, as our machines cater to a highly specialized requirement, we offer solution catering to their productivity and initiate a training for usage of our machines for the customer employees, because of which the customer is able to gain best results out of the machine we have supplied them.
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Would you like to mention about your CSR activities towards society?
We have been developing young and budding entrepreneurs thru coaching and mentoring with help of an institution BYST and we give donations to educational institutes.
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Do you take up any specific actions and undertake activities for environment protection?
Our very innovation of solvent less dispensing has been a contribution towards environment protection. The usage of any chemical solvent has been avoided in the process.
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Meter Mix Dispensing Machine
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